Common faults and solutions of vulcanizing machine
2024-07-07 09:05:38
1. Abrasion of the beam head of the vulcanizing machine: Because the vulcanizing machine is made of metal and has high hardness, it is subjected to vibration shocks and other compound forces during the production operation, resulting in the formation of gaps in the components and causing wear. The traditional repair methods include surfacing, thermal spraying, electric brush crossing, etc., but several methods have certain disadvantages: surfacing will cause the surface of the part to reach a high temperature, causing the part to deform or crack, affecting dimensional accuracy and normal use, In severe cases, it can also cause fractures; although the brush crossing has no thermal effect, the thickness of the crossing layer should not be too thick, the pollution is serious, and the application is also greatly restricted. At present, Western countries mostly use polymer composite materials for the above problems. Among them, the most mature application is the Mega Technology. It has comprehensive performance and can be machined at any time, which can meet the use requirements and accuracy after repair, and can also reduce the impact vibration of the equipment during operation and extend the service life. Because the material is a "variable" relationship, when an external force strikes the material, the material will deform to absorb the external force, and expand and contract with the expansion and contraction of the bearing or other components, and always keep a tight fit with the component to reduce the chance of wear. For the wear of large vulcanizers, "mold" or "cooperating parts" can also be used to repair the damaged equipment on the spot, to avoid the overall disassembly of the equipment, to maximize the size of the parts, and to meet the production and operation requirements of the equipment. 2. Welding seam leakage of the vulcanizing machine: During the long-term operation of the vulcanizing machine, due to the effects of vibration, wear, pressure, temperature and repeated disassembly, oil leakage at the static sealing parts of each joint surface is very common, common There is leakage of hot plate welding seam of vulcanizing machine. Not only caused a lot of waste of oil products, but also affected the on-site management of the enterprise. The traditional treatment method is to disassemble and open the vulcanizing machine, and replace the sealing gasket or apply the sealant, which is not only time-consuming and laborious, but also difficult to ensure the sealing effect, and will leak again during operation. Adopt Mega Technology to control leakage on site without disassembly. Its superior adhesion, oil resistance and 350% elongation can not only stop the leak and seal it, but also can stand online without affecting the production. The leakage part is treated to achieve the purpose of resealing, and the economic benefit is remarkable.
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